Industrial Internet Of Things: Many enterprises have seen great improvements in operational efficiency and cost savings by adding wireless solutions to a factory’s control system, even in structures with network cables.
In some cases, even improvements were achieved with the customer’s experience. Let us now see more about applications for the Industrial Internet of Things (or IIoT) at the production level of the factory and in other sectors, where this use has already had its value proven in industrial practice.
Machine Monitoring
Now sensors and other types of intelligence can be added to new or existing plant designs so that it is possible to monitor external parameters – such as air conditioning consumption and machine vibration levels – through a scanning process to look for failures in pumps that need maintenance or that are approaching imminent failure, for example.
By implementing industrial automation systems, it is possible to increase productivity, reduce the amount of rework and purchase of materials and hire fewer employees. Even so, the quality gains in the final product, better use of the manufacturing plant, and reduced accidents at work are evident.
Another example: if you need to know when air pressure is low on a conveyor belt, battery-powered sensors can collect data and transmit it wirelessly to a control center to report that a failure has occurred or may occur soon.
Indoor Air Quality Monitoring
Another application for the industrial Internet of Things is air quality monitoring, done by some establishments, especially where this quality issue is fundamental, such as in hospitals.
Carrying out this monitoring using IIoT (industrial Internet of things) can greatly reduce costs in a process that often has a high value for implementation.
Monitoring Of Environmental Conditions
Some companies that produce sensitive goods, such as agricultural enterprises. They must monitor the environmental conditions of an area for planning planting and harvesting, as well as guarantee quality standards.
But this type of IIoT monitoring can also help the space as a whole to become more energy efficient, which naturally cuts energy costs.
The costs of implementing industrial automation must be studied before taking any action. However, it is common to see a positive ROI over time due to lower production costs, greater speed to produce the same quantity and lower costs with rework and time-consuming processes.
Location Of Goods
Doing a global scan of the stock and equipment located in the factory can be very useful, indeed fundamental, and a good application for the industrial Internet of Things.
And not only that, but also the location of people and the company’s assets in a given space, which can be critical data depending on the company’s area of operation.
For example, at an airport, this type of more accurate location service can be so expensive as to be prohibitive. The great advantage would be monitoring buses, vehicles, baggage cars and fuel based on IIoT, thus substantially improving logistics services, naturally reducing unnecessary expenses, and ensuring better efficiency.
Connections Made Even In Older Factories
Industrial IoT monitoring allows obtaining data from older plants without disturbing existing systems. For example, plants operating for over 30 years often use traditional protocols such as TCP/IP to collect data and monitor various machines.
Despite the old system, it may still be perfectly functional and redoing all the connections from scratch to replace them with a more modern system may not be worth it and could become difficult and expensive.
Instead, factories can “listen” on existing wireline connections and communicate over another new channel, concluding our five industrial Internet of Things applications here.
The various Industrial Internet of Things applications have enormous potential to transform production and consumption. But companies adopting them need to plan each step carefully. Implementing this technology to achieve the desired return on investment is complex.
Also Read: IoT – Internet Of Things, Security Concepts And Challenges